深圳齒輪夾具公司
發(fa)布時間：2025-01-12 01:06:58
深圳齒輪夾具公司
齒(chi)(chi)(chi)輪(lun)是(shi)輪(lun)狀的(de)(de)機械部件，它依靠齒(chi)(chi)(chi)來傳遞(di)扭矩。通過(guo)將變(bian)速箱與(yu)其他機械部件結合(he)起(qi)來，可(ke)以(yi)(yi)完成改變(bian)速度、改變(bian)運動方(fang)向和(he)方(fang)式等(deng)(deng)功能(neng)。那么齒(chi)(chi)(chi)輪(lun)加(jia)(jia)(jia)(jia)工(gong)(gong)的(de)(de)詳細(xi)流程是(shi)什么呢？車削加(jia)(jia)(jia)(jia)工(gong)(gong):為滿足高精度齒(chi)(chi)(chi)輪(lun)加(jia)(jia)(jia)(jia)工(gong)(gong)的(de)(de)要求(qiu)，所(suo)有齒(chi)(chi)(chi)坯加(jia)(jia)(jia)(jia)工(gong)(gong)均采(cai)用(yong)數控車床(chuang)，采(cai)用(yong)機械精密(mi)夾(jia)具夾(jia)緊(jin)不重(zhong)磨車刀，同時完成一次夾(jia)緊(jin)下的(de)(de)孔徑、端面和(he)外徑加(jia)(jia)(jia)(jia)工(gong)(gong)，既(ji)保證了(le)內孔和(he)端面的(de)(de)垂直度要求(qiu)，又保證了(le)大批量(liang)齒(chi)(chi)(chi)坯生(sheng)產(chan)(chan)的(de)(de)標準離散小。2、滾動插齒(chi)(chi)(chi):加(jia)(jia)(jia)(jia)工(gong)(gong)齒(chi)(chi)(chi)部使用(yong)的(de)(de)許多設備(bei)仍采(cai)用(yong)普通滾齒(chi)(chi)(chi)機和(he)插齒(chi)(chi)(chi)機，配合(he)高精度滾齒(chi)(chi)(chi)夾(jia)具，對齒(chi)(chi)(chi)輪(lun)產(chan)(chan)品(pin)進(jin)(jin)行粗加(jia)(jia)(jia)(jia)工(gong)(gong)。3、熱(re)處(chu)理：汽車齒(chi)(chi)(chi)輪(lun)需要滲(shen)碳淬火，以(yi)(yi)保證其優異的(de)(de)機械性(xing)能(neng)。對于熱(re)后(hou)不再進(jin)(jin)行磨齒(chi)(chi)(chi)加(jia)(jia)(jia)(jia)工(gong)(gong)的(de)(de)產(chan)(chan)品(pin)，安全(quan)可(ke)靠的(de)(de)熱(re)處(chu)理設備(bei)非常重(zhong)要。比(bi)如正(zheng)(zheng)火:這個(ge)過(guo)程的(de)(de)目的(de)(de)是(shi)獲得(de)適合(he)后(hou)續齒(chi)(chi)(chi)輪(lun)切割的(de)(de)硬度，并為熱(re)處(chu)理做好準備(bei)，從而有效減少熱(re)處(chu)理的(de)(de)變(bian)形(xing)。齒(chi)(chi)(chi)輪(lun)鋼一般為20crmnti。實(shi)踐證明，等(deng)(deng)溫正(zheng)(zheng)火的(de)(de)應(ying)用(yong)有效地改變(bian)了(le)正(zheng)(zheng)火正(zheng)(zheng)火的(de)(de)缺陷，產(chan)(chan)品(pin)質量(liang)穩定(ding)可(ke)靠。
深圳齒輪夾具公司
在從動(dong)(dong)(dong)主(zhu)軸低制動(dong)(dong)(dong)負荷下(xia)，檢(jian)查各錐齒(chi)(chi)輪(lun)(lun)副(fu)(fu)(fu)的(de)(de)接觸(chu)精度、齒(chi)(chi)側間(jian)隙、安裝距(ju)離、運(yun)行穩定性、振(zhen)動(dong)(dong)(dong)和(he)(he)(he)噪聲。同時，它提供的(de)(de)檢(jian)驗數據(ju)是修改和(he)(he)(he)調整齒(chi)(chi)輪(lun)(lun)切割機和(he)(he)(he)成品錐齒(chi)(chi)輪(lun)(lun)副(fu)(fu)(fu)的(de)(de)安裝數據(ju)的(de)(de)基礎。齒(chi)(chi)輪(lun)(lun)滾(gun)動(dong)(dong)(dong)檢(jian)查機適用(yong)于汽車(che)、拖(tuo)拉機、機床等機械制造部門。齒(chi)(chi)輪(lun)(lun)滾(gun)動(dong)(dong)(dong)檢(jian)查機為半(ban)自動(dong)(dong)(dong)工作(zuo)，除人工裝卸工件(jian)外，其余(yu)為自動(dong)(dong)(dong)控制。齒(chi)(chi)輪(lun)(lun)滾(gun)動(dong)(dong)(dong)檢(jian)查機的(de)(de)顯(xian)著(zhu)特點是：1、主(zhu)動(dong)(dong)(dong)箱和(he)(he)(he)柱(zhu)移動(dong)(dong)(dong)導軌(gui)采(cai)(cai)用(yong)滾(gun)動(dong)(dong)(dong)導軌(gui)副(fu)(fu)(fu)、雙(shuang)螺(luo)(luo)(luo)母螺(luo)(luo)(luo)桿驅(qu)動(dong)(dong)(dong)和(he)(he)(he)液壓(ya)(ya)(ya)鎖緊機構。2.、主(zhu)動(dong)(dong)(dong)主(zhu)軸采(cai)(cai)用(yong)變(bian)頻調速。3.、主(zhu)動(dong)(dong)(dong)箱采(cai)(cai)用(yong)緩沖裝置液壓(ya)(ya)(ya)進給和(he)(he)(he)液壓(ya)(ya)(ya)鎖緊機構。4.、從動(dong)(dong)(dong)箱采(cai)(cai)用(yong)懸架(jia)框架(jia)結構、雙(shuang)螺(luo)(luo)(luo)母桿副(fu)(fu)(fu)和(he)(he)(he)液壓(ya)(ya)(ya)鎖緊。
深圳齒輪夾具公司
全數控錐齒輪檢(jian)查(cha)機是一種用于(yu)高(gao)速(su)、地面檢(jian)查(cha)正交直齒、弧齒和(he)準雙曲面錐齒輪副(fu)(fu)的(de)(de)(de)(de)設(she)備(bei)，用于(yu)檢(jian)測齒輪副(fu)(fu)的(de)(de)(de)(de)接觸(chu)面積、齒輪副(fu)(fu)切向(xiang)的(de)(de)(de)(de)綜(zong)合(he)誤差、齒輪副(fu)(fu)切向(xiang)的(de)(de)(de)(de)綜(zong)合(he)誤差、齒輪副(fu)(fu)嚙(nie)合(he)產生的(de)(de)(de)(de)機床結構(gou)(gou)(gou)噪(zao)聲和(he)傳動(dong)(dong)(dong)噪(zao)聲，其測試結果可作為修正齒調(diao)(diao)整參數的(de)(de)(de)(de)重(zhong)要(yao)依(yi)據(ju)。機床傳動(dong)(dong)(dong)穩定(ding)，噪(zao)音低，承載力高(gao)，應用范圍廣。適用于(yu)各類汽車后橋齒輪副(fu)(fu)傳動(dong)(dong)(dong)主(zhu)動(dong)(dong)(dong)箱的(de)(de)(de)(de)移動(dong)(dong)(dong)和(he)立柱的(de)(de)(de)(de)移動(dong)(dong)(dong)，由(you)伺(si)服電(dian)機和(he)高(gao)精(jing)度滾珠絲杠驅動(dong)(dong)(dong)。它(ta)可以實(shi)(shi)現(xian)自(zi)(zi)動(dong)(dong)(dong)進給和(he)重(zhong)復保(bao)持(chi)設(she)定(ding)的(de)(de)(de)(de)側(ce)隙(xi)功(gong)能，并可以自(zi)(zi)動(dong)(dong)(dong)對齒。主(zhu)動(dong)(dong)(dong)箱主(zhu)軸采(cai)(cai)用伺(si)服調(diao)(diao)速(su)，可實(shi)(shi)現(xian)700~2000轉(zhuan)/分(fen)鐘的(de)(de)(de)(de)無級(ji)調(diao)(diao)速(su)和(he)旋轉(zhuan)自(zi)(zi)動(dong)(dong)(dong)變(bian)化。從動(dong)(dong)(dong)箱采(cai)(cai)用懸掛(gua)式框架結構(gou)(gou)(gou)，提高(gao)結構(gou)(gou)(gou)剛度，保(bao)證被檢(jian)齒輪嚙(nie)合(he)位置的(de)(de)(de)(de)穩定(ding)性(xing)。從動(dong)(dong)(dong)箱主(zhu)軸采(cai)(cai)用電(dian)液比控制加載方式，可實(shi)(shi)現(xian)600~200轉(zhuan)/分(fen)鐘的(de)(de)(de)(de)自(zi)(zi)動(dong)(dong)(dong)設(she)置．電(dian)氣(qi)柜(ju)采(cai)(cai)用后掛(gua)式密封(feng)電(dian)氣(qi)控制柜(ju)，并配(pei)(pei)備(bei)熱交換器式空(kong)調(diao)(diao)(選配(pei)(pei))。
深圳齒輪夾具公司
在(zai)(zai)圓柱齒(chi)(chi)(chi)輪(lun)(lun)(lun)加工(gong)(gong)過程(cheng)中(zhong)，齒(chi)(chi)(chi)輪(lun)(lun)(lun)夾(jia)(jia)具的(de)(de)使(shi)(shi)用是影響生(sheng)產效(xiao)率和(he)產品質量的(de)(de)重要(yao)因(yin)(yin)素。根據齒(chi)(chi)(chi)輪(lun)(lun)(lun)結構(gou)和(he)工(gong)(gong)藝要(yao)求，需要(yao)設計精(jing)密車輛、滾(gun)齒(chi)(chi)(chi)、插齒(chi)(chi)(chi)、磨齒(chi)(chi)(chi)等專用工(gong)(gong)具夾(jia)(jia)具。如果工(gong)(gong)件(jian)的(de)(de)定(ding)位(wei)基準(zhun)(zhun)尺寸(cun)精(jing)度不(bu)是很高(gao)，也可(ke)以通過改(gai)進夾(jia)(jia)具結構(gou)來提高(gao)定(ding)位(wei)精(jing)度。在(zai)(zai)當今市(shi)場上，在(zai)(zai)高(gao)精(jing)度、高(gao)可(ke)靠性、高(gao)效(xiao)自動(dong)夾(jia)(jia)定(ding)位(wei)齒(chi)(chi)(chi)輪(lun)(lun)(lun)夾(jia)(jia)具齒(chi)(chi)(chi)輪(lun)(lun)(lun)拉鍵后，經常使(shi)(shi)用錐形(xing)芯(xin)(xin)軸(zhou)來提高(gao)齒(chi)(chi)(chi)坯(pi)(pi)，如圖1所示。利用錐形(xing)芯(xin)(xin)軸(zhou)擰緊工(gong)(gong)件(jian)內孔(kong)，可(ke)有效(xiao)保(bao)證(zheng)工(gong)(gong)件(jian)組裝基準(zhun)(zhun)與加工(gong)(gong)基準(zhun)(zhun)的(de)(de)同(tong)軸(zhou)度，提供良好的(de)(de)端面基準(zhun)(zhun)。但在(zai)(zai)使(shi)(shi)用過程(cheng)中(zhong)，工(gong)(gong)件(jian)需要(yao)在(zai)(zai)砧鐵上加固夾(jia)(jia)緊，容易損壞工(gong)(gong)件(jian)內孔(kong)和(he)“燒蝕”芯(xin)(xin)軸(zhou)。此(ci)外，芯(xin)(xin)軸(zhou)在(zai)(zai)兩個頂部的(de)(de)定(ding)位(wei)剛度較差，因(yin)(yin)此(ci)端面和(he)徑向跳動(dong)在(zai)(zai)加工(gong)(gong)齒(chi)(chi)(chi)坯(pi)(pi)時(shi)較大(da)。
深圳齒輪夾具公司
齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)形有很(hen)多(duo)種，除(chu)了機床和(he)(he)(he)刀具(ju)(ju)(ju)(ju)(ju)，夾(jia)(jia)(jia)(jia)(jia)具(ju)(ju)(ju)(ju)(ju)也很(hen)重(zhong)要，可(ke)以提供準確(que)的(de)(de)夾(jia)(jia)(jia)(jia)(jia)緊定位(wei)，確(que)保加(jia)工(gong)(gong)(gong)(gong)精(jing)度，目(mu)前常用(yong)的(de)(de)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)輪(lun)工(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)夾(jia)(jia)(jia)(jia)(jia)具(ju)(ju)(ju)(ju)(ju)包括磨(mo)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)工(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)夾(jia)(jia)(jia)(jia)(jia)具(ju)(ju)(ju)(ju)(ju)、恒齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)工(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)夾(jia)(jia)(jia)(jia)(jia)具(ju)(ju)(ju)(ju)(ju)、滾(gun)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)工(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)夾(jia)(jia)(jia)(jia)(jia)具(ju)(ju)(ju)(ju)(ju)、插齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)工(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)夾(jia)(jia)(jia)(jia)(jia)具(ju)(ju)(ju)(ju)(ju)、剃須工(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)夾(jia)(jia)(jia)(jia)(jia)具(ju)(ju)(ju)(ju)(ju)、齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)工(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)夾(jia)(jia)(jia)(jia)(jia)具(ju)(ju)(ju)(ju)(ju)等(deng)以下小編將向(xiang)您展示幾種齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)輪(lun)工(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)夾(jia)(jia)(jia)(jia)(jia)具(ju)(ju)(ju)(ju)(ju)：1.磨(mo)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)工(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)夾(jia)(jia)(jia)(jia)(jia)具(ju)(ju)(ju)(ju)(ju)。磨(mo)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)工(gong)(gong)(gong)(gong)藝(yi)是(shi)(shi)消除(chu)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)輪(lun)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)面淬火后熱處理變形，進(jin)而提高精(jing)度和(he)(he)(he)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)面粗(cu)糙度的(de)(de)主要方(fang)法。磨(mo)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)夾(jia)(jia)(jia)(jia)(jia)具(ju)(ju)(ju)(ju)(ju)在(zai)磨(mo)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)加(jia)工(gong)(gong)(gong)(gong)中(zhong)(zhong)起著定位(wei)和(he)(he)(he)夾(jia)(jia)(jia)(jia)(jia)緊的(de)(de)作用(yong)。磨(mo)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)夾(jia)(jia)(jia)(jia)(jia)具(ju)(ju)(ju)(ju)(ju)的(de)(de)制造和(he)(he)(he)安裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)精(jing)度直接(jie)影響(xiang)成品齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)形和(he)(he)(he)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)向(xiang)誤(wu)差的(de)(de)控制。2.滾(gun)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)工(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)夾(jia)(jia)(jia)(jia)(jia)具(ju)(ju)(ju)(ju)(ju)。滾(gun)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)加(jia)工(gong)(gong)(gong)(gong)采用(yong)展成法原理進(jin)行(xing)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)輪(lun)加(jia)工(gong)(gong)(gong)(gong)。滾(gun)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)夾(jia)(jia)(jia)(jia)(jia)具(ju)(ju)(ju)(ju)(ju)應具(ju)(ju)(ju)(ju)(ju)有高剛度和(he)(he)(he)強夾(jia)(jia)(jia)(jia)(jia)緊力，能有效抑制斷續切削過(guo)程中(zhong)(zhong)的(de)(de)強迫(po)和(he)(he)(he)自(zi)激沖擊，提高加(jia)工(gong)(gong)(gong)(gong)穩定性。3.恒齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)工(gong)(gong)(gong)(gong)裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)夾(jia)(jia)(jia)(jia)(jia)具(ju)(ju)(ju)(ju)(ju)。恒齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)原理與剃齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)相似(si)，恒齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)與工(gong)(gong)(gong)(gong)件類(lei)似(si)于一對螺旋齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)輪(lun)，具(ju)(ju)(ju)(ju)(ju)有無(wu)側隙嚙合(he)，采用(yong)嚙合(he)處的(de)(de)相對滑動，在(zai)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)面之間施加(jia)一定的(de)(de)壓力。恒齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)因其理想的(de)(de)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)面微觀幾何形狀，特別是(shi)(shi)特殊的(de)(de)齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)面紋路(lu)，對傳動裝(zhuang)(zhuang)(zhuang)(zhuang)(zhuang)置的(de)(de)振動噪聲有很(hen)好的(de)(de)抑制作用(yong)，因此恒齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)工(gong)(gong)(gong)(gong)藝(yi)在(zai)電動汽車齒(chi)(chi)(chi)(chi)(chi)(chi)(chi)(chi)輪(lun)精(jing)密(mi)加(jia)工(gong)(gong)(gong)(gong)中(zhong)(zhong)得(de)到了應用(yong)和(he)(he)(he)發展。